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Medallic Art History | The Art Cast Medal | History of MASC |
THE
ART CAST MEDAL
Paramount
to the
successful outcome of any medal is a starting point of a sound idea.
Once in
place, the idea can be tried in various ways through drawing and
sketching
until a finished and accurate one is achieved. With this step completed,
it
is now time to translate the working drawings of the two sides of the
medal
(obverse and reverse) into slabs of oil based clay (plastilina) of the projected size. The tracings
can be
now resolved
three-dimensionally by building up from the surface and carving
into it.
It is important, at this stage, not to include undercuts into the
design. The two sides are still
separate at this point. With the resolution complete, plaster molds are
poured
and formed around
the two sides.
Once the
plaster sets and cures, the clay can be removed and the plaster can be
touched
up where necessary. Melted wax in now poured
into
the plaster molds which much be water saturated. The two halves will
set
quickly and can be
easily popped
out.
Finally, it is time to assemble the front and back of the medal,
achieving the
desired thickness at the same time. Basically, the two wax
sides
are
softened and stuck together. Finishing and refinement
of
the completed wax is now to be undertaken. Each work in an edition will
require
all of these steps after the mold stage. With the wax complete, a
system of wax
pouring and venting rods and a pouring cup are attached to the model. With the set-up complete,
the
first stages of the investment mold or shell are applied to the
surface. It is
critical that all details be accurately covered and that no pockets or
air
bubbles be allowed to form. The mold is reinforced and completed prior to placement
in a
burn-out oven where all traces of wax
and carbon are removed. This requires heat at or near 1000 degrees E
Once the
mold is empty and still warm, molten
bronze at over 2000 degrees F. is carefully poured into
the cup
hole. Bronze
sets remarkably fast and can soon be broken out of the mold. Now the
metal work
of the medal begins: the
cups,
rods and
vents must be cut off and ground down, and the surface must be cleaned,
chased,
sanded, ground, polished
or
buffed by
various means. Instant oxidization and colouration can be achieved
through a
variety of patinas. All of these steps can take a good
deal
of time. With the bronze medal
brought
to a worked and satisfactory conclusion, the surface can be left to
achieve an
even richer patina
or protected
at this
stage with waxes, oils or lacquers. There is no right or wrong way
here. The
piece is now ready for display in an exhibition or in a
collection. Richard
McNeill, September, 2002 (edited by Saulius Jaskus)
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